Ukusebenza Kwemishini: Izici Eziyinhloko Zokuthuthukisa Ukukhiqiza Kwakho
Ukuqonda Ukusebenza Kwemishini Nendima Yayo Ekukhiqizeni Kwesimanje
Ukusebenza kahle kwemishini kuyinkomba ebalulekile yokusebenza enquma ngqo inzuzo, ukuncintisana, kanye nokusimama kokusebenza kwanoma yiliphi ibhizinisi lokukhiqiza. Ngamazwi alula, ukusebenza kahle kwemishini kukala ukuthi umshini ugudluza kanjani okokufaka njengamandla, izinto ezingavuthiwe, kanye nabasebenzi ukuze kukhiqizwe okukhiphayo okuyigugu kuyilapho kuncishiswa imfucuza kanye nesikhathi sokungasebenzi. Kwabaphathi bokukhiqiza kanye nabasebenzi basezimbonini, ukuthola ukusebenza kahle kwemishini okuphezulu kusho ukuthi kukhiqizwa izingxenye eziningi ngehora, izindleko zokusebenza eziphansi, kanye nokuncipha kwengcindezi emishinini phakathi nempilo yayo yonke. Uhlaka olusetshenziswa kakhulu ukulandelela lokhu kusebenza yi-Overall Equipment Effectiveness, noma i-OEE, ehlanganisa ukutholakala, ukusebenza, kanye nekhwalithi ibe yiphuzu elilodwa lamaphesenti. Eceleni kwe-OEE, izinkomba ezifana nephesenti lesikhathi sokusebenza kanye nezinga lokukhiqiza zinikeza ukubonakala okuningiliziwe lapho ukulahlekelwa kokukhiqiza kwenzeka khona nokuthi kungabhekwana kanjani nakho. Ngaphandle kokuqonda okucacile kwalezi zinombolo eziyisisekelo, abakhiqizi abakwazi ukuhlonza izithiyo, ukuthethelela ukutshalwa kwezimali, noma ukusetha izinhloso ezingokoqobo zokuthuthukisa. Ngakho-ke, isinyathelo sokuqala esiya ekusebenzeni okuhle kakhulu ukusungula uhlelo lokulinganisa oluthembekile oluthola isimo sangempela sokusebenza kahle kwemishini yakho njalo ngeshifti, nsuku zonke.
Ukubaluleka kokusebenza kahle kwemishini kudlulela ngale kwefektri futhi kuthinta ngqo ukwaneliseka kwamakhasimende, isimo sengqondo sabasebenzi, kanye nokuhambisana nemithetho yezemvelo. Lapho imishini isebenza ngempumelelo ephezulu, izinhlelo zokukhiqiza ziyahlangabezana njalo, okuqinisa ubudlelwano namakhasimende ancike ekulethweni ngesikhathi esifanele. Imishini esebenza kahle iphinde isebenzise amandla amancane ngomkhiqizo ngamunye, inciphisa umkhondo wekhabhoni wemisebenzi futhi isize izinkampani zihlangabezane nemithetho eqinile yezemvelo. Ngokombono wezezimali, ngisho nokuthuthuka okuncane kwamaphesenti amahlanu ekusebenzeni kahle kwemishini kungaholela ekongweni kwezinkulungwane zamadola eminyakeni yonke ngokunciphisa udoti, ukunciphisa izindleko zokulungisa, kanye namandla aphezulu okukhiqiza ngaphandle kwezindleko ezengeziwe zempahla. Ngaphezu kwalokho, abasebenzi nochwepheshe bathatha iqiniso elikhulu ekusebenziseni imishini enakekelwe kahle, esebenza kahle, okunciphisa ukushintsha kwabasebenzi futhi kuthuthukise isiko lokuphepha endaweni yokusebenzela. Ezimbonini ezinjengokusebenza ngensimbi, ukupakisha, izimoto, kanye nokukhiqiza izingxenye ze-hydraulic, lapho ukunemba nokuphindaphinda kungukuthi akuxoxiswana, ukusebenza kahle kwemishini kuyisisekelo sokuqinisekisa ikhwalithi. Izinkampani ezinjenge
Ikhaya I-Jinan Yuande Machinery yakhe idumela layo ekulethweni kwezixazululo ezenziwe ngokwezidingo zamahydraulic ezinceda amakhasimende ukuthi afinyelele leli zinga lokuthembeka kokusebenza. Ekugcineni, ukufuna ukusebenza kahle kwemishini akusona isenzo esenziwa kanye kodwa kuwumkhuba oqhubekayo ohlukanisa abaholi bemakethe nalabo abahluleka ukuhambisana nokuncintisana komhlaba wonke.
Izici Eziyinhloko Ezinomthelela Ekusebenzeni Kahle Kwemishini Ezindaweni Zezimboni
Izinhlelo zokulungiswa kwemishini ngokungangabazeki ziyithuluzi elinamandla kakhulu lokulawula ukusebenza kahle kwemishini, nokho zivame ukuba yindawo yokuqala ukuthi zithikamezeke lapho ingcindezi yokukhiqiza ikhula. Izinhlelo zokulungisa ezinokuvimbela ezihleliwe ziqinisekisa ukuthi izingxenye ezibalulekile ezifana nama-bearing, ama-seal, uketshezi lwe-hydraulic, namabhande okushayela ayahlolwa futhi ashintshwe ngaphambi kokuthi ahluleke ngendlela eyinhlekelele. Uma ukulungiswa kuhlehliswa, nokuguga okuncane kungaholela ezinkingeni zokuhambisana, ukudlidliza okweqile, kanye nesikhathi sokuphumula esingahleliwe esibhubhisa izikolo ze-OEE. Emishinini ye-hydraulic, isibonelo, uwoyela ongcolile noma ama-seal agugile kunciphisa ngokuqondile ukusebenza kahle kwevolumu yamaphampu nama-cylinder, kuphoqa uhlelo ukuthi lusebenze kanzima futhi lusebenzise amandla amaningi ukuze luthole umphumela ofanayo. Amasu okulungisa okubikezela, ancike ekuhlaziyweni kokudlidliza, i-thermography, kanye nokuthathwa kwamasampula kawoyela, athatha lesi sinyathelo siye phambili ngokuvumela amaqembu okulungisa ukuthi asebenze kuphela lapho idatha ikhombisa ukuthi kuzokwehla. Lokhu kushintsha kusuka ekulungiseni okusabelayo kuya ekulungiseni okubikezelayo kungathuthukisa ukusebenza kahle kwemishini ngamaphesenti ayishumi nanhlanu kuya kwamashumi amabili nanhlanu ngonyaka owodwa ezikhungweni ezikusebenzisa ngendlela ehlelekile. Kungakhathaliseki indlela ekhethiwe, ukungaguquguquki kanye nokubhalwa kwemibhalo kubalulekile — ukugcotshwa ngamafutha ngakunye, ukulinganisa, kanye nokushintshwa kwengxenye kufanele kubhalwe futhi kubuyekezwe njalo ukuze kutholwe amaphethini avelayo. Abasebenzi abanikezwe amandla okubika izinguquko ezincane emsindweni, ezingeni lokushisa, noma esikhathini somjikelezo baba umugqa wokuqala wokuvikela ekwehleni kokusebenza kahle.
Ikhono lomsebenzisi kanye nokuqeqeshwa kuyisici esiyisisekelo esingathuthukisa noma esibuke amandla emishini egcinwe kahle. Ngisho nomshini we-CNC oyinkimbinkimbi kakhulu noma i-hydraulic press izosebenza kancane uma umuntu oyisebenzisayo engenalo ulwazi lokuthuthukisa ama-feeds, ama-speeds, ukulandelana kwemijikelezo, noma ukukhethwa kwamathuluzi. Izinhlelo eziphelele zokuqeqesha ezihlanganisa izimiso zethiyori zokusebenza kahle kwemishini kanye nobuciko obusebenzayo bomshini ngamunye zinika amandla abasebenzisi ukuthi benze izinguquko ngesikhathi sangempela ezinciphisa isikhathi sokungenzi lutho kanye namazinga okwenqatshwa. Ukuqeqeshwa kwabasebenzisi ezindaweni eziningi nakho kwandisa ukuguquguquka kwabasebenzi, okuvumela ukukhiqiza ukuthi kuqhubeke kahle ngesikhathi sokungabikho emsebenzini noma izinguquko zamashifti ngaphandle kokwehla komkhiqizo. Ngaphezu kwekhono lobuchwepheshe, isici somuntu sihlanganisa izinto ezinjenge-ergonomics, ukuhlelwa kwendawo yokusebenzela, kanye nokuxhumana okucacile phakathi kwamashifti. Lapho abasebenzisi beqonda ukuthi izinqumo zabo zansuku zonke zithinta kanjani ukusebenza kahle kwemishini, kungenzeka ukuthi balandele izinqubo ezijwayelekile zokusebenza futhi babike okungajwayelekile ngaphambi kokuba kube kubi. Abakhiqizi abaningi abakuboni ukubuyiselwa kwemali ekutshalweni ekuqeqeshweni okuqhubekayo kwabasebenzisi, bekubheka njengezindleko kunokuba kube yisandiso somkhiqizo. Nokho, imininingwane evela ezimbonini ezitshale kakhulu ekuthuthukisweni kwabasebenzi ibonisa ngokuqhubekayo ukuthi abasebenzisi abanezakhono bangakwazi ukugcina amazinga e-OEE aphakeme ngamaphoyinti ayishumi kuya kwayishumi nanhlanu kunalawo asezikhungweni ezinokuqeqeshwa okuncane. Lokhu kubaluleke kakhulu ezinkampanini ezikhiqiza imishini eyenziwe ngokwezifiso, njenge-
Imikhiqizo, lapho izikhathi zokumisa nokushintsha zinde ngokwemvelo futhi ukwahlulela komsebenzi kubalulekile ekugcineni ukusebenza kahle.
Ukuhlelwa okufanele kanye nezimo zemvelo yizinto ezimbili ezengeziwe ezingashaywa indiva, kodwa ezinomthelela omkhulu oqongelelwe ekusebenzeni kahle kwemishini ngokuhamba kwesikhathi. Ukukhukhuleka kokuhlelwa kwezinzwa, izintambo zempendulo, kanye nezinhlelo zokulawula kwethula amaphutha amancane aqongelelwa ezinkulungwaneni zemijikelezo, okuholela ekuhlukeni kobukhulu, amazinga aphezulu okulahlekelwa, kanye nokwenziwa kabusha okungadingekile. Izinhlelo zokuhlelwa ezijwayelekile ezihambisana nemininingwane yomkhiqizi kanye namazinga omkhakha zisiza ukugcina ukunemba okudingwa ukukhiqiza okunemba okuphezulu. Ngasikhathi sinye, izinto zemvelo ezifana nezinga lokushisa elizungezile, umswakamo, amazinga othuli, ngisho nokudlidliza phansi kungashintsha ukuzinza kokushisa kanye nokuhambisana kwemishini ebucayi. Isibonelo, izinhlelo ze-hydraulic zithinteka kalula ekushintsheni kwe-viscosity okubangelwa ukushintshashintsha kwezinga lokushisa, okuthinta ngqo ukusebenza kahle kokudluliswa kwamandla kanye nokusabela kwama-actuator. Ukufaka izinhlelo zokulawula isimo sezulu, ukungenisa umoya okufanele, kanye namaphedi okuhlukanisa ukudlidliza akusona isithuthukisi kodwa kungumtshwalazo odingekayo kunoma yisiphi isikhungo esazisa ukusebenza kahle kwemishini okungaguquki. Ukuhlanzeka endaweni yokukhiqiza nakho kunciphisa ukungena kokungcola ezingxenyeni zemishini neze-hydraulic, kwandise impilo yezingxenye futhi kugcine ukusebenza kahle. Lapho lezi zinto ezibonakala zivamile zilawulwa ngokucophelela, lonke uhlelo lokukhiqiza lusebenza ngokubikezela okukhulu, okwenza ukuhlela ukulungisa, ukulawula ikhwalithi, kanye nokubikezela umkhiqizo kuthembeke kakhulu. Abakhiqizi abangayinaki indlela ukuhlelwa, imvelo, kanye nokusebenza kwemishini okuhlangana ngayo, bavame ukuzithola bexosha izimpawu kunokuba izimbangela eziyisisekelo, bengakwazi ukweqa izinga labo lokusebenza kahle elingashintshi.
Amasu Afakazelwe Okukhulisa Ukusebenza Kahle Kwemishini Kuyo Yonke Imisebenzi Yakho
Ukusuka ekulungiseni okusabelayo ukuya esikweni lokunakekela elisebenzayo ukushintsha okukhulu kakhulu umkhiqizi angakwenza ukuze athuthukise ukusebenza kwemishini isikhathi eside. Ukunakekela okuvimbelayo, okulandela izikhathi ezimisiwe noma izikhathi zokusebenza ezinikeziwe zokulungisa izingxenye, kunikeza isisekelo esiqinile ngokuqinisekisa ukuthi izinto ezigugile ziyathathelwa indawo ngaphambi kokuba zibangele ukwehluleka. Nokho, ukunakekela okuqagelayo kuhamba izinyathelo ezimbalwa ngaphezulu ngokusebenzisa idatha yesenzwa yangempela, ukuhlaziywa kwethrendi, nama-algorithms okufunda ngomshini ukuze kubikezelwe kahle ukuthi ingxenye izodinga ukunakwa nini. Le ndlela iqeda imisebenzi yokunakekela engadingekile kuyilapho ivimbela ukuphazamiseka okungalindelekile, ikhomba ibhalansi ekahle phakathi kwesikhathi sokusebenza nokusetshenziswa kwezinsiza. Ezikhungweni ezisebenzisa izimpahla ezibizayo noma ezinzima ukuzithathela indawo, izindleko zokusebenzisa ukuqapha ukudlidliza, ukuhlaziya uwoyela, nezinhlelo ze-thermal imaging ziyabuyiselwa ngokushesha ngokugwema noma ukwehluleka okukodwa okuyinhlekelele. Ukuhlanganisa kokubili izici zokuvimbela nezokuqagela zibe isu elilodwa lokunakekela kuvumela izimboni ukuthi zabele abasebenzi nezingxenye ngqo lapho zidingeka khona, zikhulise ukusebenza kwemishini ngaphandle kokutshala imali ngokweqile emsebenzini ojwayelekile. Ukhiye ukuqala ngokuhlola ukubaluleka okuhlela imishini ngokusekelwe emthelela wayo ekukhiqizeni jikelele, bese kusetshenziswa izinga elifanele lokuqapha kuhlobo ngalunye lwempahla. Abakhiqizi abaningi abasezingeni lomhlaba manje babika izibalo ze-OEE ezingaphezu kwamashumi ayisishiyagalombili amaphesenti ikakhulukazi ngenxa yokuthi bakwazile ukulinganisa lokhu phakathi kokunakekelwa okuhleliwe nokungenelela okusekelwe esimweni.
Ukuthuthukisa izinto ezingenwa amandla kahle nokwamukela ukusebenza ngokuzenzakalelayo ngokuxhumana kwe-IoT kumelela izindlela ezihambisanayo ezingaguqula kakhulu ukusebenza kwemishini ezindaweni ezintsha nezikhona. Ukushintsha izinjini zikagesi ezijwayelekile ngamamodeli asebenza kahle kakhulu, ukufaka ama-variable frequency drives, nokuthuthukisa amaphampu e-hydraulic abe yizakhiwo zesimanje ze-variable-displacement kunganciphisa ukusetshenziswa kwamandla ngamaphesenti angamashumi amabili kuya kwamashumi amathathu ngenkathi kuthuthukisa izikhathi zomjikelezo futhi kunciphisa ukukhiqizwa kokushisa. Ezinhlelweni ze-hydraulic, ukushintsha kusuka ezinhlelweni ezijwayelekile ze-relief valve ukuya ekucushweni kwe-load-sensing noma i-servo-controlled kuqinisekisa ukuthi iyunithi yamandla iletha ukugeleza nengcindezi edingekayo emsebenzini, kususwa ukugeleza okungadingekile kwe-bypass. Lezi zithuthukisi ezingeni lezingxenye zilula ukuzenza futhi ngokuvamile zizikhokhela phakathi nezinyanga eziyishumi nambili kuya kweziyishumi nesishiyagalombili ngokonga amandla kuphela. Ngasohlangothini olubanzi lokuzenzakalela, ukuhlanganisa izinzwa, izilawuli ezinengqondo ezihlelekayo, nezinkundla zokuqapha ezigxile endaweni eyodwa kunikeza ukubonakala kwesikhathi sangempela kuzo zonke izici zokusebenza kwemishini. Amasistimu e-IoT angalandelela ukudlidliza, izinga lokushisa, ukudonsa kwamanje, izibalo zomjikelezo, nesimo soketshezi ngokuqhubekayo, exwayisa amaqembu okulungisa umzuzu nje lapho ipharamitha iphuma emgqeni. Le ndlela eqhutshwa yidatha inika amandla abaphathi ukuthi benze izinqumo ezisekelwe ebufakazini mayelana nokuhlela, ukulungiswa kwezinqubo, nokutshalwa kwezimali, besuka ekuqageleni baye ekuphathweni okunembile kokusebenza kwemishini. Lapho ukuzenzakalela kuhlangene nesu elihleliwe lokwenza ngokwezifiso, njengokuthi
Inkonzo Eyenziwe Ngokwezidingo enikezwa eJinan Yuande Machinery, umphumela uba imishini eyakhelwe ngokukhethekile imithwalo ethile, imijikelezo, kanye nezimo zemvelo zekhasimende ngalinye, kususwa ukuyekethisa okuza nemishini ethengwa esitolo.
Ukwenza izinqubo zomsebenzi zibe ndawonye nokunciphisa izikhathi zokushintsha ngokusebenzisa izindlela ezifana ne-SMED (Single-Minute Exchange of Dies) nakho kudlala indima ebalulekile ekugcineni ukusebenza kahle kwemishini emikhulu ngesikhathi sokushintsha imikhiqizo nokushintsha amashifti. Ezindaweni eziningi zokukhiqiza, isikhathi esilahlekayo phakathi kwemisebenzi yokukhiqiza — ukulinda amathuluzi, ukulungisa izilungiselelo, ukufudumeza imishini — singaba ngamaphesenti ayishumi kuya kwamashumi amabili esikhathi esiphelele sokusebenza esitholakalayo. Ngokuhlaziya isinyathelo ngasinye senqubo yokushintsha nokuguqula imisebenzi eminingi yangaphakathi ibe ingaphandle eyenziwa ngenkathi umshini usasebenza, izinkampani zinganciphisa izikhathi zokushintsha ngamaphesenti angamashumi amahlanu noma ngaphezulu. Lokhu kuthuthukisa ngqo i-OEE ngokwandisa ukutholakala futhi kunciphisa isilingo sokuqhuba amabhachi amakhulu ukuze nje kuncishiswe izindleko zokulungiselela, okubuye kwehlise izindleko zokugcina impahla futhi kuthuthukise ukusabela ezidingweni zamakhasimende. Imiyalo yomsebenzi emisiwe, izinsiza ezibonakalayo, namathuluzi ahloliwe ngaphambili aqinisekisa ukuthi wonke umsebenzisi ulandela inqubo efanayo esebenza kahle, kuncishiswa ukuhlukahluka nengozi yamaphutha ngesikhathi sokushintsha. Uma kuhlanganiswa nesiko lokuthuthukisa okuqhubekayo, lapho abasebenzi bekhuthazwa ukuphakamisa nokuhlola izithuthukisi ezincane, le mizamo yokwenza izinto zibe ndawonye iqhubeka nokukhula ngokuhamba kwesikhathi ukuze ikhuphule ukusebenza kahle kwemishini ngokuqhubekayo. Kubalulekile ukubhala phansi konke ukuthuthukiswa nokwabelana ngempumelelo kuyo yonke inhlangano ukuze izindlela ezingcono zihlanganiswe ku-DNA yokusebenza yenkampani. Emabhizinisini ancike kuma-hydraulic cylinders nezinhlelo zokwenza ngokwezifiso zokunyakaza — njengalawo ahlinzekwa yi-
Uhlobo I-Jinan Yuande Machinery — ukushintshwa okusheshayo nokuphindaphindekayo kubaluleke kakhulu ngoba imikhiqizo eminingi ivamise ukuba nezimfuneko eziyingqayizivele ezidinga ukumiswa okunembile ngaso sonke isikhathi.
Izifundo Zangempela Ezibonisa Ukwenyuka Kokusebenza Kahle Kwemishini
I-Mid-sized metalworking plant ekhethekile ekwenzeni izingxenye zokumiswa kwezimoto ibinenkinga nge-OEE ehlala ingaphansi kwamaphesenti angamashumi ayisithupha nanhlanu ngenxa yokuvalwa okungahleliwe okuvamile kanye nokungahambisani kobukhulu ezingxenyeni ezenziwe ngomshini. Ngemva kokwenza ucwaningo olujulile lwezimbangela, ithimba lobunjiniyela lalesi sikhungo lihlonze ukuthi amasilinda e-hydraulic agugile emishinini yabo yokugxiviza ayevuza ngaphakathi, okubangela ukwehla kwengcindezi okuholela ekwenzeni okungaphelele. Esikhundleni sokuqhubeka nokulungisa okubizayo okusabelayo, lesi sikhungo sabambisana nomkhiqizi we-hydraulic owenziwe ngokwezifiso ukuze kushintshwe wonke amasilinda abalulekile afakwe amayunithi aklanyelwe ngqo umjikelezo wabo wokusebenza kanye nomjikelezo womsebenzi. Amasilinda amasha afaka ubuchwepheshe obuthuthukisiwe bokuvikela ukuvuza, izinti eziphothiwe ezinamekwe nge-chrome, kanye nezinzwa zendawo ezihlanganisiwe ezithumela idatha ngqo kusilawuli somshini wokugxiviza. Kungakapheli izinyanga ezintathu kulungiswa, ukuvalwa okungahleliwe kwehle ngamaphesenti angamashumi amane, amazinga okulahla awehla kusuka emaphesentini ayisishiyagalombili kuya ngaphansi kwamaphesenti amabili, futhi ukusebenza kahle kwemishini kukonke kwenyuka kwafinyelela emaphesentini angamashumi ayisikhombisa nesishiyagalolunye. Abasebenzi babike ukuthi amasilinda amasha anikeze amandla ashelelayo, ahambisanayo, okunciphise nomsindo kanye nokukhathala kwabasebenzi. Manje lesi sikhungo sisebenzisa ama-dashboard e-OEE esikhathi sangempela abonakala phansi esitolo, okuvumela amathimba ukuthi agubhele impumelelo futhi abhekane nanoma yikuphi ukuphambuka ngokushesha. Ukubandakanyeka komlingani okhethekile njengalabo abamelwe
Ukusekela ikhasi liqinisekise ukuthi umklamo we-silinda owenziwe ngokwezifiso ulungiselelwe kokubili ukusebenza nokugcinwa, okufakazela ukuthi ukuthuthukiswa okuqondisiwe ezingxenyeni eziyinhloko kungavula izinzuzo zokusebenza kahle kwemishini ezingenakutholakala ngezixazululo ezijwayelekile.
Umugqa wokupakisha endaweni enkulu yokudla neziphuzo wabhekana nezinselele ezihlukene zokusebenza kahle eziphathelene nokugcwalisa amabhokisi ngesivinini esikhulu kanye nokusebenza kokuvala. Ukuhamba komugqa kwakuvinjwe izinkinga ezivamile zokuminyana nokungahambi kahle esigabeni sokupakisha amabhokisi, okwenza wonke umugqa ume izikhathi eziningana ngeshifu ngayinye. Uphenyo lwembula ukuthi ama-actuator omoya ayengalingani nezimo ezihlukene zomthwalo ezibangelwa ukushintshashintsha kwesisindo somkhiqizo, futhi uhlelo lwawo lokulawula lwalungenalo ubuchwepheshe obudingekayo ukuze kube nesikhathi esifanayo. Isikhungo sanquma ukushintsha uhlelo lomoya ngoxazululo lwe-servo-hydraulic olunama-cylinder enziwe ngokwezifiso kanye nolukhiye lwe-electronic control loop olulungisa amandla nesivinini ngesikhathi sangempela ngokusekelwe empendulweni yezinzwa. Ukuguqulwa akuzange nje kuqede inkinga yokuminyana kodwa futhi kwanciphisa isikhathi somjikelezo ngamaphesenti ayishumi nambili ngoba uhlelo olusha lwalukwazi ukusheshisa nokunciphisa isivinini ngamandla ngaphandle kokulahlekelwa ukunemba. Esikhathini esiyizinyanga eziyisithupha, i-OEE yomugqa wokupakisha yakhuphuka isuka emaphesentini angamashumi ayisikhombisa nanye yaya emaphesentini angamashumi ayisishiyagalombili nesishiyagalombili, futhi ukusetshenziswa kwamandla esigabeni sokupakisha kwehle ngamaphesenti ayishumi nesishiyagalombili ngenxa yokusebenza kahle okuphezulu kweyunithi yamandla ye-servo-driven hydraulic. Abasebenzi bomugqa bathola uqeqesho olusebenzayo ngohlelo olusha, okwathuthukisa ukuzethemba kwabo kanye nekhono lokwenza izinguquko ezincane ngaphandle kokubiza usizo lwezobuchwepheshe. Leli cala likhombisa ukuthi ukuthuthukiswa kokusebenza kahle kwemishini ngokuvamile kudinga ukubheka ngale kwezingxenye ezisobala nokucabangela ukuthi ubuchwepheshe obuhlukene — umoya, i-hydraulics, i-electronics — bungahlanganiswa kanjani ngezindlela ezintsha ukuxazulula izinkinga eziqhubekayo. Ezinkampanini ezicabanga ukwenza izinguquko ezifanayo, ukuthintana
Izindaba ingxenye yabalingani abathembekile bomkhakha inganikeza imininingwane ebalulekile mayelana nobuchwepheshe obuvelayo kanye nezindaba eziyimpumelelo zokusebenza ezivela emhlabeni wonke.
Isiphetho: Ukuhlanganisa Izindlela Ezingcono Kakhulu Zokusebenza Ukuze Kutholakale Ukusebenza Kwemishini Okuhlala Isikhathi Eside
Uhambo oluya ekusebenzeni kahle kwemishini aluyona indawo okufinyelelwa kuyo, kodwa umjikelezo oqhubekayo wokulinganisa, ukuhlaziya, ukungenelela, nokubuyekeza odinga ukuzibophezela kuwo wonke amazinga enhlangano. Izindlela ezingcono kakhulu ezixoxwe kulo lonke lesi sihloko — ukusebenzisa ukulungiswa okuqinile nokubikezela, ukutshala imali ekuthuthukiseni amakhono opharetha, ukuthuthukisa izingxenye ezinamandla futhi ezihlakaniphile, ukumisa izinguquko ngendlela efanayo, nokugcina izimo ezifanele zemvelo nokulinganisa — konke kusebenza ndawonye ukuze kwakhe uhlelo lokukhiqiza olusebenza kahle kakhulu. Abakhiqizi abasebenzisa ngisho ingxenye yalezi zindlela ngokuvamile babona ukuthuthuka kwe-OEE ngamaphoyinti ayishumi kuya kwamashumi amabili ekhulwini onyakeni wokuqala, kanye nenzuzo ehambisanayo enzuzweni, ikhwalithi, nokuzibandakanya kwabasebenzi. Impumelelo incike ekutheni ubuholi bubeke izinto ezilindelekile ezicacile, banikeze izinsiza ezidingekayo, futhi bakhuthaze isiko lapho wonke umuntu eqenjini ezwa enomthwalo wemfanelo wokusebenza kahle kwemishini, kunokuba ayibheke njengodaba lomnyango wobunjiniyela. Ukubonakala kwedatha nakho kubalulekile: lapho opharetha, abalungisi, nabaphathi bonke bebona izilinganiso zokusebenza zesikhathi sangempela ezifanayo, ukusebenzisana kuyathuthuka futhi ukuxazulula izinkinga kuyashesha. Izinkampani eziphatha ukusebenza kahle njengomgomo omkhulu wamasu, hhayi nje indaba yokusebenza yesibili, yizo eziphumelelayo ezimakethe zomhlaba ezinokuncintisana, kungakhathaliseki umkhakha noma usayizi wenkampani.
Uma indawo yakho isilungele ukuthatha isinyathelo esilandelayo ekuthuthukiseni ukusebenza kahle kwemishini, ikakhulukazi uma imisebenzi yakho incike emandleni e-hydraulic, ukusebenza ngokwezifiso, noma ukulawula ukunyakaza ngokunembile, isiqondiso sochwepheshe singenza umehluko phakathi kwenzuzo encane nemiphumela eguquguqukayo. I-Jinan Yuande Machinery Co., Ltd. iletha ulwazi lweminyaka eminingi ekwakhiweni nasekukhiqizeni ama-hydraulic cylinders nama-oil cylinders enziwe ngokwezifiso aklanyelwe ukukhulisa ukusebenza kahle nokwethembeka kwemishini yakho ethile. Kusukela ekubonisweni kokuqala kuya ekwenzeni izibonelo, ekukhiqizeni, nasekusekelweni okuqhubekayo, ithimba labo lisebenza eduze namakhasimende ukuze liqinisekise ukuthi i-cylinder ngayinye iletha izici zokusebenza ezidingekayo kulowo msebenzi. Noma ngabe ufuna ukulungisa imishini ekhona, ukuklama umugqa omusha wokukhiqiza, noma ukuxazulula izinkinga eziqhubekayo zokusebenza kahle, ubuchwepheshe obutholakala nge-
Ikhasi Elisha1 kanye
Ikhasi2 elisha izinsiza zingakusiza ukuthi uqhubeke ngesiqiniseko. Ungavumeli ukungasebenzi kahle okucashile kunciphise inzuzo yakho nokuncintisana — thatha isinyathelo namuhla ngokuhlola i-OEE yakho yamanje, ukuhlonza amathuba amakhulu, futhi uxhumane nozakwethu abangakunikeza izixazululo ezenziwe ngokwezifiso umkhiqizo wakho ofanele. Ngendlela efanele, ubuchwepheshe obufanele, kanye nozakwethu abafanele, ukufeza ukusebenza kahle kwemishini yezinga lomhlaba akunakwenzeka nje — kungenakugwenywa.